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D WIMA MKP 10 Polypropylene (PP) Capacitors for Pulse Applications with Double-Sided Metallized Electrodes and Schoopage Contacts PCM 7.5 mm to 37.5 mm Special Features Electrical Data ˜ Pulse duty construction ˜ Self-healing ˜ Very low dissipation factor ˜ Negative capacitance change versus temperature ˜ According to RoHS 2002/95/EC Typical Applications For pulse applications e.g. ˜ Switch mode power supplies ˜ TV and monitor sets ˜ Lighting ˜ Audio/video equipment Construction Dielectric: Polypropylene (PP) film Capacitor electrodes: Double-sided metallized plastic film Internal construction: MKP 10: 63 VAC, 180 VAC, 250 VAC Plastic film Electrode carrier plastic film metallized on both sides Metal contact layer (schoopage) Capacitance range: 1000 pF to 15 mF (E12-values on request) Rated voltages: 100 VDC, 250 VDC, 400 VDC, 630 VDC, 1000 VDC, 1600 VDC, 2000 VDC, 2500 VDC Capacitance tolerances: ±20%, ±10%, ±5% Operating temperature range: –55) C to +100) C Climatic test category: 55/100/56 in accordance with IEC Insulation resistance at +20+ C: C T 0.33 mF: 1 x 10 5 M¸ (mean value: 5 x 10 5 M¸) C 0.33 mF: 30 000 sec (M¸ x mF) (mean value: 100 000 sec) Measuring voltage: 100 V/1 min. Dissipation factors at + 20) C: tan d at f 1 kHz 10 kHz 100 kHz C 0.1 mF 0.1 mF < C T 1.0 mF C > 1.0 mF 3 x 10 -4 4 x 10 -4 15 x 10 -4 3 x 10 -4 6 x 10 -4 – 3 x 10 -4 – – Maximum pulse rise time: Capacitancemax. pulse rise time V/msec at T A < 40) C pF/mF 100 VDC 250 VDC 400 VDC 630 VDC 1000 VDC1600 VDC2000 VDC2500 VDC Plastic film metallized on one side Metal contact layer (schoopage) for pulses equal to the rated voltage Terminating wire MKP 10: 400 VAC, 600 VAC, 650 VAC, 700 VAC Plastic film Electrode carrier plastic film metallized on both sides Terminating wire MKP 10: 900 VAC (PCM 15 = 3-section) Plastic film Electrode carrier plastic film metallized on both sides Plastic film metallized on one side Metal contact layer (schoopage) Terminating wire 1000 ... 3300 ... 0.01 ... 0.033 ... 0.1 ... 0.33 ... 1.0 ... 3.3 ... 6.8 ... 2200 1000 1800 1800 1800 2800 5400 9000 6800 900 1200 1200 1200 2800 5400 9000 0.022 700 1100 1200 1800 2100 3000 3400 0.068 400 800 900 1800 2100 2100 2100 0.22 200 500 500 900 1400 1400 1400 0.68 100 300 400 700 900 900 900 2.2 70 200 200 400 400 500 – 4.7 50 80 100 150 – – – 15 35 50 70 – – – – Mechanical Tests Pull test on leads: d T 0.8 l: 10 N in direction of leads d > 0.8 l: 20 N in direction of leads according to IEC 60068-2-21 Vibration: 6 hours at 10 ... 2000 Hz and 0.75 mm displacement amplitude or 10 g in accordance with IEC 60068-2-6 Low air density: 1kPa = 10 mbar in accordance with IEC 60068-2-13 Bump test: 4000 bumps at 390 m/sec 2 in accordance with IEC 60068-2-29 11000 11000 11000 – – – – – – Packing Available taped and reeled up to and including case size 15 x 26 x 31.5 / PCM 27.5 mm. Detailed taping information and graphs at the end of the catalogue. For further details and graphs please refer to Technical Information. 11.08 Encapsulation: Solvent-resistant, flame-retardant plastic case with epoxy resin seal, UL 94 V-0 Terminations: Tinned wire. Marking: Colour: Red. Marking: Black. Epoxy resin seal: Red Test voltage: 1.6 U r, 2 sec. Dielectric absorption: 0.05 % Voltage derating: A voltage derating factor of 1.35 % per K must be applied from +85+ C for DC voltages and from +75+ C for AC voltages. Reliability: Operational life 300 000 hours Failure rate 1 fit (0.5 x U r and 40) C) 68 D WIMA MKP 10 Continuation General Data Capacitance 1000 1500 2200 3300 4700 6800 pF „ „ „ „ „ W 4 4 4 4 4 4 100 VDC/63 VAC * ** H L PCM 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 0.01 mF 4 9 10 7.5 0.015 „ 4 9 10 7.5 0.022 „ 4 9 10 7.5 0.033 „ 0.068 „ 5 4 5 4 5 10.5 9 10.5 9 11 10.3 13 10.3 13 13 7.5* 10* 7.5* 10* 10 0.1 mF 6 12 13 10 0.15 „ 6 12.5 18 15 0.22 „ 7 14 18 15 0.33 „ 8 15 18 15 0.47 „ 0.68 „ 9 7 8.5 16 16.5 18.5 18 26.5 26.5 15* 22.5* 22.5 1.0 mF 10.5 19 26.5 22.5 1.5 „ 11 21 31.5 27.5 2.2 „ 13 24 31.5 27.5 3.3 „ 17 29 31.5 27.5 4.7 „ 20 17 19 39.5 29 32 31.5 41.5 41.5 27.5* 37.5* 37.5 20 24 39.5 45.5 41.5 41.5 37.5 37.5 0.047 „ 6.8 „ 10 mF 15 „ W 4 4 4 4 4 4 250 VDC/180 VAC * ** H L PCM 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 4 4 4 4 4 4 5 4 5 4 5 5 6 5 6 6 7 6 8 6 9 7 8.5 9 11 11 13 13 15 13 17 17 20 19 20 9 9 9 9 9 9 10.5 9 10.5 9 11 11 12 11 12.5 15 14 15 15 15 16 16.5 18.5 19 21 21 24 24 26 24 34.5 29 39.5 32 39.5 10 13 10 13 10 13 10.3 13 10.3 13 13 18 13 18 18 26.5 18 26.5 18 26.5 18 26.5 26.5 31.5 26.5 31.5 31.5 41.5 31.5 41.5 31.5 41.5 31.5 41.5 41.5 7.5* 10* 7.5* 10* 7.5* 10* 7.5* 10* 7.5* 10* 10* 15* 10* 15* 15* 22.5* 15* 22.5* 15* 22.5* 15* 22.5* 22.5* 27.5* 22.5* 27.5* 27.5* 37.5* 27.5* 37.5* 27.5* 37.5* 27.5* 37.5* 37.5 24 45.5 41.5 37.5 4 4 5 4 5 4 5.7 5 6 5 6 6 7 6 8 6 9 7 8.5 9 10.5 9 11 11 13 13 17 13 20 17 20 9 9 10.5 9 10.5 9 12.5 11 12 11 12.5 15 14 15 15 15 16 16.5 18.5 19 19 19 21 21 24 24 29 24 39.5 29 39.5 10 13 10.3 13 10.3 13 10.3 13 13 18 18 26.5 18 26.5 18 26.5 18 26.5 26.5 31.5 26.5 31.5 26.5 31.5 31.5 41.5 31.5 41.5 31.5 41.5 41.5 630 VDC/400 VAC * ** W H L PCM 7.5** 4 9 10 7.5** 4 9 10 7.5** 4 9 10 7.5** 4 9 10 7.5** 4 9 10 7.5** 4 9 10 4 9 13 10* 7.5* 5 10.5 10.3 7.5** 10* 4 9 13 10* 7.5* 5 11 13 10* 10* 5 11 18 15* 7.5* 5 11 13 10* 10* 5 11 18 15* 7.5* 6 12 13 10* 10* 5 11 18 15* 10* 6 12.5 18 15* 15* 6 15 26.5 22.5* 15* 7 14 18 15* 22.5* 6 15 26.5 22.5* 15* 9 16 18 15* 22.5* 7 16.5 26.5 22.5* 15* 8.5 18.5 26.5 22.5* 22.5* 9 19 31.5 27.5* 15* 8.5 18.5 26.5 22.5* 22.5* 9 19 31.5 27.5* 22.5* 11 21 26.5 22.5* 27.5* 11 21 31.5 27.5* 22.5* 11 21 31.5 27.5 27.5* 22.5* 15 26 31.5 27.5* 27.5* 13 24 41.5 37.5* 27.5* 17 29 31.5 27.5* 37.5* 15 26 41.5 37.5* 27.5* 20 39.5 31.5 27.5* 37.5* 19 32 41.5 37.5* 27.5* 20 39.5 41.5 37.5 37.5* 37.5 24 45.5 41.5 37.5 20 39.5 41.5 37.5 24 45.5 41.5 37.5 W 4 4 4 4 4 4 400 VDC/250 VAC * ** H L PCM 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 7.5 9 10 * AC voltage: f T 1000 Hz; 1.4 x U rms + UDC T Ur ** PCM = Printed circuit module = lead spacing *On ordering please state the required PCM (lead spacing)! If not specified, smaller PCM will be booked. ** Admissible AC voltage 280 VAC max. Dims. in mm. Ionisation inception level in isolated cases may be lower than admissible AC voltage. 11.08 Taped version see page 121. W P d PCM 0.6 0.8 1.0 7.5 - 10 15 - 27.5 37.5 L H 6 -2 d PCM at the lead exit points ( 0.4) Rights reserved to amend design data without prior notification. Continuation page 70 69 D WIMA WIMAMKP FKP 10 4 Continuation General Data Capacitance 1000 pF 1500 „ 2200 „ 3300 „ 4700 „ 6800 „ 0.01 mF 0.015 „ 0.022 „ 0.033 „ 0.047 „ 0.068 „ 0.1 mF 0.15 „ 0.22 „ 0.33 „ 0.47 „ 0.68 „ 1.0 mF 1.5 „ 1000 VDC/600 VAC * ** W H L PCM 4 9 10 7.5* 4 9 13 10* 4 9 10 7.5* 4 9 13 10* 4 9 10 7.5* 4 9 13 10* 4 9 10 7.5* 4 9 13 10* 4.5 9.5 10.3 7.5* 4 9 13 10* 5.7 12.5 10.3 7.5* 5 11 13 10* 5 11 13 10* 5 11 18 15* 6 12 13 10* 5 11 18 15* 6 12.5 18 15* 6 15 26.5 22.5* 7 14 18 15* 6 15 26.5 22.5* 8 15 18 15* 6 15 26.5 22.5* 7 16.5 26.5 22.5 8.5 11 11 11 11 18.5 21 21 21 21 26.5 31.5 26.5 31.5 31.5 22.5* 27.5* 22.5* 27.5* 27.5 15 13 17 13 20 17 20 24 26 24 29 24 39.5 29 39.5 45.5 31.5 41.5 31.5 41.5 31.5 41.5 41.5 41.5 27.5* 37.5* 27.5* 37.5* 27.5* 37.5* 37.5 37.5 1600 VDC/650 VAC * ** W H L PCM 4 9 13 10 2000 VDC/700 VAC * ** W H L PCM 4 9 13 10 4 9 13 10 4 9 13 10 4 9 13 10 4 9 13 10 5 5 5 11 11 11 13 18 18 10* 15* 15 5 11 13 10 6 5 5 12 11 11 13 18 18 10* 15* 15 6 6 7 6 8 6 7 9 10.5 9 11 11 13 12.5 15 14 15 15 15 16.5 19 19 19 21 21 24 18 26.5 18 26.5 18 26.5 26.5 31.5 26.5 31.5 26.5 31.5 31.5 18 26.5 18 26.5 18 26.5 18 26.5 18 26.5 26.5 31.5 26.5 31.5 26.5 31.5 31.5 15* 22.5* 15* 22.5* 15* 22.5* 15* 10.5 22.5* 15* 11 22.5* 22.5* 27.5* 22.5* 27.5* 22.5* 27.5* 27.5 15 13 17 17 20 19 20 26 24 34.5 29 39.5 32 39.5 31.5 41.5 31.5 41.5 31.5 41.5 41.5 15* 22.5* 15* 22.5* 15* 22.5* 22.5* 27.5* 22.5* 27.5* 22.5* 27.5* 27.5 15 13 27.5* 17 37.5* 17 27.5* 19 37.5* 27.5* 20 37.5* 37.5 24 11 15 12.5 15 14 15 15 15 16 16.5 18.5 19 19 21 21 21 24 26 24 34.5 29 32 31.5 41.5 31.5 41.5 41.5 27.5* 37.5* 27.5* 37.5* 37.5 39.5 41.5 37.5 45.5 41.5 37.5 24 45.5 41.5 37.5 5 6 6 6 7 6 8 6 9 7 8.5 9 10.5 11 11 11 13 2500 VDC/900 VAC * ** W H L PCM 5 11 18 15* 6 15 26.5 22.5* 5 11 18 15* 6 15 26.5 22.5 5 11 18 15* 6 15 26.5 22.5* 5 11 18 15* 6 15 26.5 22.5* 6 12.5 18 15* 6 15 26.5 22.5* 7 14 18 15* 7 16.5 26.5 22.5* 8.5 18.5 26.5 22.5 19 26.5 22.5 21 26.5 22.5 * AC voltage: f T 1000 Hz; 1.4 x U rms + UDC T Ur ** PCM = Printed circuit module = lead spacing W *On ordering please state the required PCM (lead spacing)! If not specified, smaller PCM will be booked. Dims. in mm. Ionisation inception level in isolated cases may be lower than admissible rated AC voltage. Taped version see page 121. L H P d PCM 0.6 0.8 1.0 7.5 - 10 15 - 27.5 37.5 6 -2 d PCM at the lead exit points ( 0.4) Rights reserved to amend design data without prior notification. 11.08 Continuation page 71 70 D WIMA MKP 10 Continuation Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guide). WIMA FKP 4 Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guide). 5 400 250 2 102 1. 5 5 103 2 5 104 10 00 10 0 pF pF 00 pF 04 µF 47 7 0. µF 00 22 0. µF 02 pF 1. 0 2 0. µF µF 1 µF 0. 47 µF 0. µF 400 VDC 2 101 2 5 0. 01 105 22 2 Urms V 5 22 2 102 5 630 VDC 2 11.08 5 f 106 Hz 10 47 0 p 00 0. 0 F pF 01 p 10 F 0. 04 µF 00 7 pF 0. 4 µ 2 70 F 0. 2 µ 0 0. F 4 02 pF 1. 7 µF 2 0. 5 µF 1 µF µF 1. 0 µF 350 101 Urms V 500 Urms V Urms V 5 103 2 5 104 2 5 105 2 5 f 106 Hz 10 47 0 p F 0. 00 0 02 pF pF pF 2 0. µF 1 22 µF 0. 00 p 0. 01 47 F 0. µF 04 µF 7 0. µF 22 µF 1. 0 µF 2 102 5 1000 VDC 2 101 10 47 00 2 5 104 2 5 105 2 Urms V 5 450 5 f 106 Hz 10 47 0 p 0. F pF 0 01 0. 10 pF 04 µF 00 7 0. 4 pF 70 µF 22 0 0. µF 0. pF 02 68 2 0. µF µF 1 µF 0. 47 µF 22 00 102 5 1250 VDC 5 1600 VDC 2 103 2 5 104 2 Urms V 550 105 5 5 f 106 Hz 10 10 22 0 p 00 0 F 00 pF 47 pF 02 pF 0 2 0. pF µF 22 1 µF 0. 00 01 pF 0. 04 µF 7 0. µF 15 µF 0. 2 102 5 2 2000 VDC 47 2 2 101 2 102 101 103 10 10 22 0 p 0 47 0 p 47 0 p F F 0 0 F 0 pF 0. p 0 0. 22 F 22 1 µ 0 µF F 0 0 0. pF .0 47 0. 1 µ F µF 04 7 0. µ 22 F µF 103 2 5 104 2 5 105 2 5 f 106 Hz 101 103 2 5 104 2 5 105 2 5 f 106 Hz Technical information and general data see page 72. 71 D Recommendation for Processing and Application of Through-Hole Capacitors Soldering Process Wave soldering T A preheating of through-hole WIMA capacitors is allowed for temperatures T max P 100 ° C. In practice a preheating duration of t P 5 min. has been proven to be best. 260 240 220 200 180 160 140 120 100 80 60 40 20 Single wave soldering Soldering bath temperature: T P 260 ° C Immersion time: t P 5 sec Double wave soldering Soldering bath temperature: T P 260 ° C Immersion time: 2 x t P 3 sec Due to different soldering processes and heat requirements the graphs are to be regarded as a recommendation only. 10 s [°C] see detailenlargement 2s 3s t 30 60 90 120 150 180 210 240 [sec] Typical temperature/time graph for double wave soldering WIMA Quality and Environmental Philosophy ISO 9001:2000 Certification ISO 9001:2000 is an international basic standard of quality assurance systems for all branches of industry. The approval according to ISO 9001:2000 of our factories by the VDE inspectorate certifies that organisation, equipment and monitoring of quality assurance in our factories correspond to internationally recognized standards. WIMA WPCS The WIMA Process Control System (WPCS) is a quality surveillance and optimization system developed by WIMA. WPCS is a major part of the quality-oriented WIMA production. Points of application of WPCS during production process: All WIMA capacitors, irrespective of whether through-hole devices or SMD, are made of environmentally friendly materials. Neither during manufacture nor in the product itself any toxic substances are used, e.g. – – – – – Lead PCB CFC Hydrocarbon chloride Chromium 6+ – – – – – PBB/PBDE Arsenic Cadmium Mercury etc. RoHS Compliance According to the RoHS Directive 2002/95/EC certain hazardous substances like e.g. lead, cadmium, mercury must not be used any longer in electronic equipment as of July 1st, 2006. For the sake of the environment WIMA has refraind from using such substances since years already. We merely use pure, recyclable materials for packing our components, such as: ”carton ”cardboard ”adhesive tape made of paper ”polystyrene We almost completely refrain from using packing materials such as: ”foamed polystyrene (Styropor®) ”adhesive tapes made of plastic ”metal clips Tape for lead-free WIMA capacitors DIN EN ISO 14001:2005 WIMA’s environmental management has been established in accordance with the guidelines of DIN EN ISO 14001:2005. The certification has been granted in June 2006. 11.08 ”incoming material inspection ”metallization ”film inspection ”schoopage ”pre-healing ”lead attachment ”cast resin preparation/ encapsulation ”100% final inspection ”AQL check WIMA Environmental Policy 16 D Typical Dimensions for Taping Configuration Vh P P2 Diagram 1: PCM 2.5/5/7.5mm W W1 W0 H H1 W2 P1 D0 d P t F P0 H1 P P1 H P1 d d F P0 P2 Diagram 2: PCM 10/15 mm Diagram 3: PCM 22.5 and 27.5*mm *PCM 27.5 taping possible with two feed holes between components Designation Carrier tape width Dimensions for Radial Taping Symbol PCM 2.5 taping W P0 P2 F 18.0 p0.5 PCM 5 taping PCM 7.5 taping PCM 10 taping* PCM 15 taping* PCM 22.5 taping PCM 27.5 taping 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing Hold-down tape width W0 6.0 6.0 12.0 12.0 12.0 12.0 12.0 adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape Hole position W 1 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 Hold-down tape position W 2 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. Feed hole diameter D 0 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 12.7 p1.0 12.7 p1.0 12.7 p1.0 25.4 p1.0 25.4 p1.0 38.1 p1.5 4.0 p0.2 3*8.1 p1.5 or 50.8 p1.5 Pitch of component P Feed hole pitch P 0 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch Feed hole centre to lead P 1 5.1 p0.5 3.85 p0.7 2.6 p0.7 7.7 p0.7 5.2 p0.7 7.8 p0.7 5.3 p0.7 Hole centre to component centre P 2 6.35 p1.3 6.35 p1.3 6.35 p1.3 12.7 p1.3 12.7 p1.3 19.05 p1.3 19.05 p1.3 Feed hole centre to bottom Hv edge of the component 16.5 p0.3 18.5 p0.5 16.5 p0.3 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 Feed hole centre to top H edge of the component1 H+Hcomponent < H1 32.25 max. H+Hcomponent < H1 32.25 max. H+Hcomponent < H1 24.5 to 31.5 H+Hcomponent < H1 25.0 to 31.5 H+Hcomponent < H1 26.0 to 37.0 H+Hcomponent < H1 30.0 to 43.0 H+Hcomponent < H1 35.0 to 45.0 7.5 p0.8 10.0 p0.8 15 p0.8 22.5 p0.8 27.5 p0.8 Lead spacing at +0.8 F 2.5 p0.5 5.0 upper edge of carrier tape –0.2 +0.08 p 2.0 max. p 2.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 Unit v Please give „H“ dimensions and desired packaging type when ordering. „ Diameter of leads see General Data. 0.8 +0,08 –0.05 Dh ROLL/AMMO Package v (see also page 122) P 360 max. 52 p2 depending on REEL P 30 p1B 58 p2 comp. dimensions 0.8 +0,08 –0.05 Component alignment „ 0.5 +0,06 p0.05 or 0.6 –0.05 0.4 p0.05 „ 0.5 +0.06 p0.05 or 0.6 –0.05 d t 0.5 p0.05 Lead diameter Total tape thickness 11.08 12.7 p0.3 0.8 –0.05 AMMO 52 p2 54 p2 max. P 500 max. B 58 p2 or REEL B 60 p2 REEL PP 360 30 p1 P 25 p1 66 p2 68 p2 depending on PCM and component dimensions see details page 124. Dims in mm. Please clarify customer-specific deviations with the manufacturer. * PCM 10 and PCM 15 can be crimped to PCM 7.5. Position of components according to PCM 7.5 (sketch 1). P 0 = 12.7 or 15.0 is possible 121
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