Pagine int.MPT italiano
Transkript
D e s c r i p t i o n MPT MPT series filters are designed for return lines, and The high flow rate bypass valves is a standard fea- are installed semi-immersed in a reservoir. ture with this range of product. The MPT series are available with an air breather MPT filters within this range are suitable for flow designed into the head of the filter assembly. rates up to 150 l/min. Continued Research and Development on both the MPT series are specifically designed for use on filter bodies and the filter elements has resulted in small power packs for industrial, mobile and lift a product line with excellent pressure drop charac- truck applications. teristics combined with a high filtration efficiency. COVER ELECTRICAL INDICATOR OPTIONS REMOVAL HANDLE VISUAL New absolute filter elements FULLY RESPONSIVE BYPASS VALVE independently tested in the following Institutes: PRESSURE ALUMINIUM DIE CAST È CAPTIVE O-RING SEAL TANK FLANGE O-RING FILTER ELEMENT LENGTH OPTIONS HIGH EFFICIENCY ELEMENT WITH HIGH DIRT HOLDING CAPACITY È UNI EN ISO 9001 N° 037/98 AIR BREATHER OPTION NYLON BOWL ANTL-SPLASH DEVICE OPTIONAL EXTENSION TUBE MPT 02040/6.99/UK Reply 3.98 2 MP Filtri - Filtration technology Filter element: Materials End caps: Support tube: Support frames: Nylon Galvanized steel Coated wire mesh A Series MP Filter elements - Conform to the following ISO standards Inorganic microfibre ISO 2941 - Verification of collapse/burst resistance. External support media ISO 2942 - Verification of fabrication integrity and determination of the first bubble point. ISO 2943 - Verification of material compatibility with fluids. ISO 3723 - Method for end load test. Inner support tube External wire mesh Microfibre filtration media Internal wire mesh ISO 3724 - Verification of flow fatigue characteristics. ISO 3968 - Evaluation of pressure drop versus flow characteristics. ISO 4572 - Multi-pass method for evaluating filtration performance. Internal support media Element material Absolute filtration A Series Contamination retention as per ISO 4572: Multi-pass test. Inorganic microfibre with acrilic support New improved ß ≥ 200 filter elements with greater efficiency and increased dirt holding capacity Dimensions for ß (µm) values Filter elements Filtration ratios ß ≥ 75 ß ≥ 200 (98,7%) (99,5%) ß≥2 (50%) ß ≥ 20 (95%) A03 – 2 2,4 A06 – 3 4,6 A10 3 6 A25 13 19 ∆P (bar) ß2 ß10 ß20 3 20 > 10.000 > 10.000 7 6 8 > 2.000 > 10.000 7 7,8 10 1,5 ≥ > 10.000 7 22 25 – > 200 1,5 > 35 7 N.B. Other materials giving different degrees of filtration are available on request. Filtering area Filter elements H - ∆P 10 bar Type MF 020-1 020-2 020-3 100-1 100-2 100-3 A03/A06 420 790 1000 630 1000 1730 A10/A25 420 790 1000 630 1000 1730 Values in cm2 Element material Nominal filtration Filtering area Filter elements N - ∆P 3 bar P Series M Series Resin - impregnated paper Square wire mesh (filtration degree is defined in microns by the maximum diameter of a sphere corresponding to the mesh size) Type MF 020-1 020-2 020-3 100-1 100-2 100-3 P10/P25 500 880 1100 1020 1660 1900 M25 410 720 900 460 730 1250 M60 410 720 900 460 730 1250 M90 410 720 900 460 730 1250 Values in cm2 3 MP Filtri - Specification Filter body: Materials Head Seals Pressure die cast aluminium A Series: Nitrile (Buna-N) V Series: Viton Cover Bypass valve Nylon Nylon Bowl Indicator Nylon Brass Working temperature Pressure filter body Collapse pressure filter elements From -25 to +110°C For temperatures outside this range, please consult our Sales Network Organization Maximum working pressure up to 7 bar Test pressure: 10 bar Minimum burst pressure: 20 bar N Series H Series Fatigue test: a filter body subjected to pressure impulses from 0 to 7 bar will withstand 1.000.000 cycles 3 bar 10 bar Bypass valve Calibration pressure Bypass valve, differential opening pressure: B: 1.75 bar ± 10% Compatibility with fluids Filter head and bowls Filter elements compatible for use with: • mineral oils (types HH-HL-HM-HR-HV-HG as per ISO 6743/4) • water-based emulsions (types HFAE-HFAS as per ISO 6743/4) • synthetic fluids (types HS-HFDR-HFDS-HFDU as per ISO 6743/4) • water-glycol (types HFC as per ISO 6743/4) Ask for anodized version As per ISO 2943; suitable for mineral oils (types HH-HL-HM-HR-HV-HG as per ISO 6743/4) synthetic fluids (A and M series only) (types HS-HFDR-HFDS-HFDU as per ISO 6743/4) For water-based emulsions (types HFAE-HFAS as per ISO 6743/4) and fluids other than those mentioned, please consult our Sales Network Organization. Seals A Series Nitrile (Buna-N) compatible with mineral oils (types HH-HL-HM-HR-HV-HG as per ISO 6743/4) water - based emulsions (types HFAE-HFAS as per ISO 6743/4) water - glycol (types HFC as per ISO 6743/4) V Series Viton compatible with synthetic fluids (types HS-HFDR-HFDS-HFDU as per ISO 6743/4) Types of indicators Description: MPT series filters are fitted with indicators switching at a pressure of 1.3 bar ± 10% Visual indicator VR Series botton connection MPT 100 V1 Series rear connection MPT 020 Colour coded pressure gauge scale 0÷6 bar Electrical indicator ER Series: Pressure switch with N.O. contacts EC Series: Pressure switch with N.C. contacts 4 Operational information: Max voltage: 48 Vac 50÷60 Hz Max current: 0.5 A resistive, 0.2 A inductive. & Filter elements types Selection installation information A Series P Series M Series Absolute inorganic microfibre filtration media, available in 3, 6, 10 and 25 micron Example - A03, A06, A10 or A25 Nominal cellulose impregnated paper media, available in 10 and 25 micron. Example - P10 or P25 Metal mesh media, available in 25, 60, and 90 micron. Example - M25, M60 or M90. Please refer to individual pressure drop cur ves to obtain filter assembly pressure drop information The following filter sizing recommendations are based using a mineral oil fluid at 30 mm 2/s (cSt) with a maximum total filter assembly (housing and filter element) pressure drop of 30% of the filter condition indicator (0.4 bar) MPT SERIES 020 SIZE MPT 020 * A03 17 A06 19 A10 26 A25 30 P10 45 A03 19 1/8” BSP A06 22 A10 30 A25 40 P10 65 A03 34 A06 38 A10 50 A25 85 P10 90 ER - EC A 62 V1 21 31 ø 40 Pg7 26 A/F 24 Ø 60 Ø 75 Antisplash A/F 14 1/8” BSP 24 H ø 30 Ø 27 Ø 51 With air breather 60 Holes on the tank 48 1.5 R1 Flow rate Filter l/min assembly 43 56 H1 Indicator port (upon request) Ø 61 M Bowl length Port size BSP/NPT/SAE 1 3/8” 1/2” 3/8” 3 0,5 1/2” 2 84 - 88 88 84 R 5.5 Type H H1 1 102 115 2 165 180 3 210 210 Without air breather Thread connections Housing pressure drop curve 0,40 Type A G1 3/8” BSP G2 G3 ∆p bar 0,30 0,20 0,10 0,00 0 25 50 75 100 125 Flow rate l/min 5 1/2” BSP Not available G4 3/8” NPT G5 1/2” NPT G6 0,3 0,4 Lengths 46 ** 3/8” 2 ** Flow rates with 30 mm /s fluid viscosity ** Weight including filter element 10 Weight kg Not available G7 SAE 6 - 9/16” - 18 UNF G8 SAE 8 - 3/4” - 16 UN G9 Not available Selection installation information & Please refer to individual pressure drop cur ves to obtain filter assembly pressure drop information The following filter sizing recommendations are based using a mineral oil fluid at 30 mm 2/s (cSt) with a maximum total filter assembly (housing and filter element) pressure drop of 30% of the filter condition indicator (0.4 bar) MPT SERIES 100 SIZE 56 68 H1 MPT 100 ER - EC Indicator port ø 30 40 32 27 A06 30 A10 32 A25 70 VR P10 50 A/F.14 A03 35 A06 43 A10 50 A25 130 P10 95 A03 48 A06 58 1/8” BSP 24 H A03 31 1/8” BSP 95 48 C Ø 86 Ø 111 ØB Ø 80 * Pg 7 43 A/F.24 26 34 ø 40 Holes on the tank With air breather Ø9 M Ø 87 min 59 11 .5 200 P10 130 1 3/4” Weight kg ** 1 3/4” 2 1,2 1” 1” 3 1,3 1 1/4” Lengths 116 116 A R 75 A25 Port size BSP/NPT/SAE 2 54 Ø 20 A10 Bowl length ** Flow rates with 30 mm /s fluid viscosity ** Weight including filter element 8 Ø 90 max 71 76 Flow rate Filter l/min assembly 108 Type H H1 øB 1 102 100 29 2 145 145 29 3 225 230 43 For air breather only Without air breather Thread connections Housing pressure drop curves Type 3/4” 0,40 ∆p bar 0,30 0,20 1” 0,10 1 1/4” * 0,00 0 50 100 150 200 250 Flow rate l/min 6 A C 3/4” BSP 1/8” BSP G2 1” BSP 1/8” BSP G3 1 1/4” BSP 1/8” BSP G4 3/4” NPT 1/8” NPT G5 1” NPT 1/8” NPT G6 1 1/4” NPT 1/8” NPT G7 SAE 12 - 1 1/16” - 12 UN 1/8” NPT G8 SAE 16 - 1 5/16” - 12 UN 1/8” NPT G9 SAE 20 - 1 5/8” - 12 UN 1/8” NPT G1 Pressure drop information General Pressure drop versus flow rate curve information for both housing and filter elements is in accordance with ISO 3968 Filter assembly pressure drop - ∆p Total = ∆p Housing + ∆p Filter element Housing pressure drop - The housing pressure drop is proportional to the fluid density Filter element pressure drop - Filter element pressure drop is proportional to kinematic viscosity therefore always check the fluid operating temperature and fluid type to obtain the working viscosity according to the following formula: ∆p1 Filter element = (working viscosity/brochure viscosity) x ∆p filter element Brochure viscosity 30 mm2/s (cSt) Filter assembly sizing example • Customer requires a 60 l/min filter assembly • Mineral oil fluid: ISO VG 68 (68 mm /s (cSt) at 40°C) • A25 - 25 micron absolute filtration 2 Selection : •Housing pressure drop - MPT 100 (1” BSP or NPT option) with 60 l/min ∆p = 0.02 bar (see curve on page 6) •Filter element pressure drop (brochure viscosity) - MF 100.2.A25HB with 60 l/min ∆p = 0.15 bar (see curve on page 8) •Filter element pressure drop (working viscosity) - With 68 mm /s (cSt) ∆p1 = 0.15 x ( 68/30 ) = 0.34 bar 2 •Filter assembly pressure drop ∆p Total = ∆p Housing + ∆p1 Filter element = 0.02 + 0.34 = 0.36 bar* { Acceptable pressure drop value, as per our recommendations Bypass valves pressure drop The curves were obtained using a mineral oil with a density of 0,86 kg/dm.3 MPT 100 4,0 3,0 ∆p bar 3,0 ∆p bar The ∆p varies proportionally to the density. MPT 020 4,0 2,0 1,0 2,0 1,0 0,0 0,0 0 15 30 45 60 Flow rate l/min 7 75 90 0 25 50 75 100 Flow rate l/min 125 150 Filter elements - N - ∆P 3bar The curves were obtained using a mineral oil with a kinematic viscosity of 30 mm2/s (cSt). The ∆p varies proportionally to the fluid kinematic viscosity. MF 020 - 1 P...N 0,40 0,30 ∆p bar ∆p bar MF 020 - 2 P...N 0,40 P10 0,30 0,20 P25 0,10 P10 0,20 P25 0,10 0,00 0,00 0 10 30 40 20 Flow rate l/min 50 60 0 10 20 30 50 60 MF 100 - 1 P...N 1,00 0,30 P10 0,75 ∆p bar P10 0,20 0,10 P25 0,50 P25 0,25 0,00 0,00 0 15 30 45 60 Flow rate l/min 75 0 90 25 50 75 100 125 150 Flow rate l/min MF 100 - 2 P...N MF 100 - 3 P...N 1,00 1,00 0,75 ∆p bar 0,75 ∆p bar 40 Flow rate l/min MF 020 - 3 P...N 0,40 ∆p bar For the metal mesh filter elements curves (M series), please consult our Sales Network Organization P10 0,50 0,25 0,50 P10 0,25 P25 0,00 P25 0,00 0 25 50 75 100 125 150 0 25 Flow rate l/min 50 75 100 125 150 Flow rate l/min Filter elements - H - ∆P 10bar The curves were obtained using a mineral oil with a kinematic viscosity of 30 mm2/s (cSt). The ∆p varies proportionally to the fluid kinematic viscosity. MF 020 - 1 A...H 1,00 A03 A06 A03 A10 A06 0,75 ∆p bar 0,75 ∆p bar MF 020 - 2 A...H 1,00 A25 0,50 0,25 A10 0,50 A25 0,25 0,00 0,00 0 10 20 30 40 50 60 0 10 Flow rate l/min MF 020 - 3 A...H 1,00 A03 ∆p bar ∆p bar A25 0,25 60 A10 A25 0,50 0,25 0,00 0,00 0 15 30 45 60 Flow rate l/min 75 90 0 MF 100 - 2 A...H 1,00 A03 A06 25 50 75 100 Flow rate l/min 125 A03 A06 A10 ∆p bar 0,75 0,50 A25 0,25 0,00 0,50 A25 0,25 * 150 MF 100 - 3 A...H 1,00 A10 0,75 ∆p bar A06 0,75 A06 A10 0,50 50 MF 100 - 1 A...H 1,00 A03 0,75 20 30 40 Flow rate l/min 0,00 0 25 50 75 100 Flow rate l/min 125 0 150 8 25 50 75 100 Flow rate l/min 125 150 Filter element replacement The filter element has a handle on the top allowing easy removal of itself from the bowl. The helical spring is utilized to secure the filter element in its location. Special applicazion filters on request Extension tube: Ordering code and length CODE XX LENGTH “H” in mm. 10 100 11 110 12 120 … … 99 990 NOTES: – When extension tube is ordered, indicator must be ordered separately. – Extension tube lengths have variable sizes multiple of 10 mm. Example: Length H = 300 mm. Visual indicator. Filter code: MPT 100 1C - AG1 A10HB/30 – Indicator code: VR Applications Example of application 9 Notes 10 Or dering infor mation MPT Nominal sizes Filter condition indicator Bowl lengths S T V1 VR ER EC XX Standard option for MPT 100, Customer request for MPT 020 020 100 With threaded hole only With plug Visual (upon request MPT 020) Visual Electrical: N.O. contacts Electrical: N.C. contacts Extension tube (see page 9) MPT 020 = 1,2,3 MPT 100 = 1,2,3 Bypass valve Air breather S C M B Without air breather With 10 µm air breather With 40 µm air breather Seals (Filter elements) Seals A V Bypass 1.75 bar B V Nitrile (Buna-N) Viton Ports option Nitrile (Buna - N) Viton Type MPT 020 MPT 100 Collapse pressure series G1 3/8” BSP 3/4” BSP N H G2 1/2” BSP 1” BSP G3 – 1 1/4” BSP G4 3/8” NPT 3/4” NPT G5 1/2” NPT 1” NPT G6 – 1 1/4” NPT G7 SAE 6 SAE 12 G8 SAE 8 SAE 16 G9 – SAE 20 3 bar (P/M series) 10 bar (A series, only) Filter elements N series P10 P25 Resin-impregnated paper Bx ≥ 2 M25 M60 Square wire mesh M90 Filter elements H series A03 A06 Inorganic microfibre Bx ≥ 200 A10 A25 MF Replacement element MP Filtri - Filtration products will only be guaranteed if original MP Filtri replacement elements and spares are used Data held in this publication is given only for indicative purposes. MP Filtri reser ves to introduce modifications to described items for technical or commercial reasons. Copyright reser ved. 11 Head Quarter : MP FILTRI S.p.A. Italy Via Matteotti, 2 20060 Pessano con Bornago (Milano) Italy Tel. ++39.02/95703.1 Fax ++39.02/95741497-95740188 email: [email protected] http://www.mpfiltri.com GREAT BRITAIN MP FILTRI U.K. Ltd. Bour ton Industrial Park Bour ton on the Water Gloucestershire GL54 2HQ UK Phone: 01451-822522 Fax: 01451-822282 email: [email protected] http://www.mpfiltri.co.uk GERMANY MP FILTRI D GmbH Am Wasser turm 5 D-66265 Heusweiler/Holz Phone: 06806/85022-0 Fax: 06806/85022-18 email: [email protected] FRANCE MP FILTRI FRANCE B.P. 325 01603 Trevoux Cedex Tel: 04.74.08.84.78 Telefax: 04.74.08.80.45 email: [email protected] USA MP FILTRI USA Inc. 2055 Quaker Pointe Drive Quaker town, PA 18951 Phone: 215-529-1300 Fax: 215-529-1902 email: [email protected] http://www.mpfiltriusa.com CANADA MP FILTRI CANADA Inc. 210 Jacob Keffer Parkway Concord, Ontario Canada L4K 4W3 Phone: 905-303-1369 Fax: 905-303-7256 email: [email protected] http://www.mpfiltricanada.com
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